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3 Best Air Compressor Filters and How to Use Them

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3 Best Air Compressor Filters

Air compressor filters are one of the most essential parts of an air compressor. A filter prevents dust and debris from entering, allowing for smooth operation. But not all filters are the same.

Different air compressors may need different air compressor filters. And those particular filters require different maintenance.

Here at Air Power Equipment Co., we’ll break down some important questions about filters for air compressors, as well as take a look at the different types of air compressor filters out there.

As always, feel free to give us a call or visit the rest of our website if you have any questions.

Contents

 

Do I Need a Filter On My Air Compressor?

Yes, you need an air filter on all air compressors.

Providing clean air to your air compressor is essential in so many ways. It extends the lifespan of the compressor, the tools you use with it, and ensures your compressor operates at maximum efficiency.

When Should Air Compressor Filters be Changed?

While every compressor and filter is different, it is common practice to change your compressor filter every 2000 hours of use at a minimum.

Now, 2000 hours is a general rule. But a good eye test can often tell you if a filter needs replacing. If it looks dirty, it is and probably should be replaced. You can dust it off to give it more use, but understand you’ll need to make a trip to the compressor store soon.

If dirty filters become a recurring issue, consider where you use your compressor. Is it in an area that gets more dust and debris than usual? Consider moving to a place with clean air.

Air Compressor Types

The four most common types of air compressors are:

Rotary Screw Compressors

These compressors have an internal cooling system, making them easier to maintain. A rotary screw compressor is a large, industrial-sized compressor that can run with or without oil lubrication.

Two internal rotors turn in opposite directions to generate energy in this compressor. Air gets trapped between the two and builds pressure. These compressors can run for a long time because of the internal cooling system and are great for industrial jobs where constant air is needed.

Reciprocating Compressors

Reciprocating compressors are useful for smaller jobs and home projects. However, reciprocating compressors aren’t designed for prolonged use and need oil to lubricate the internal parts.reciprocating air compressor

This compressor uses a piston and a cylinder to compress air. Reciprocating compressors come in single-stage and multi-stage variations, with single-stage being the less powerful of the two.

Axial Compressors

Axial compressors are massive and typically used in aerospace applications.

Centrifugal Compressors

Centrifugal compressors use multi-stage compression to build pressure efficiently and in a relatively small machine. As a result, they require less maintenance and sometimes don’t need oil lubrication.

Centrifugal compressors can reach roughly 1,000 horsepower and are fit for construction sites.

What is The Best Air Compressor Filter for Painting?

A filter on your air compressor is essential for painting. Otherwise, humidity and moisture in the air can pass through your compressor and dilute your paint with water. The section below will highlight different types of air compressor filters that could be compatible for painting with your air compressor.

 

air compressor painting

Different Uses for Air Compressor Filters

Keeping Out Water

Filters can do a lot to help keep moisture out of your compressor’s tank.

Keeping Out Particles

Particles like dust, dirt, and even insects can enter your air compressor without a proper filter. As you can imagine, these particles can cause quite a bit of damage to your air compressor and potentially clog it.

Different Types of Air Compressor Filters. How do I Choose an Air Compressor Filter?

Coalescing Filters

A coalescing filter removes water and aerosols, including oil up to 0.01 microns in size. Brands like Arrow and Watts make this kind of filter.

What is The Best Use of a Coalescing Filter?

The best use of coalescing filters is in air compressors used for paint spraying, paper manufacturing, and food preparation.

How to Change a Coalescing Filter

To start, clean debris and dust around the manifold block to prevent contamination.

Take the filter out by unscrewing it with a wrench. Once it’s out, check the exposed area for contamination and clean it as necessary.

Have your new filter on hand. Coat the cleaned area with filter oil, spin the new filter, and turn it tight. But be careful not to make it too tight!

When Should I Change a Coalescing Filter?

A coalescing filter needs changing roughly once a year if properly installed and fitted.

How to Clean a Coalescing Filter

If your coalescing filter looks like it needs cleaning, it is best just to replace it to ensure maximum results.

Vapor Removal Filters

Vapor filters remove vapors, chemicals, and sometimes oil from the air through an absorption process with activated carbon.

What is The Best Use of a Vapor Removal Filter?

The best use of a vapor removal filter is in coordination with a coalescing filter.

Because of a vapor removal filter’s design, absorbing water will cause the filter to use itself up very quickly. Therefore, a coalescing filter must come before the vapor filter.

How to Change a Vapor Removal Filter

Always consider your filter’s user manual for changing instructions. If those aren’t available and you need to replace them, turn off the compressor and let it cool completely.

Remove the filter top cover from the filter base. Then, remove the filter. Secure the new filter in its place, and attach the filter top cover.

When Should I Change a Vapor Removal Filter?

A vapor removal filter needs changing roughly every 2,000 hours of use.

How to Clean a Vapor Removal Filter

You can clean a vapor removal filter by removing it and blowing air directly through it to clear out debris. However, replacing it with a new one is the best practice.Air Compressor Filters

Dry Particulate Filters

Dry particulate filters, like the FS Curtis High-Temperature After-Filters, remove desiccant particles after an absorption dryer. You can also apply dry particulate filters at the point of use to help filter particles out of the compressed air. A dry particulate filter works similarly to a coalescing filter.

A coalescing filter takes out water, and a dry particulate filter takes out dry particles.

What is The Best Use of a Dry Particulate Filter?

The best use of a dry particulate filter is to be the last step in your air filtration process. It is helpful to ensure that the air coming out of your compressor is pure and clean. In addition, painting projects may require a dry particulate filter.

How to Change a Dry Particulate Filter

Always consider your filter’s user manual for changing instructions. If those aren’t available and you need to replace them, turn off the compressor and let it cool completely.

Remove the filter top cover from the filter base. Then, remove the filter. Secure the new filter in its place, and attach the filter top cover.

When Should I Change a Dry Particulate Filter?

The best practice is to change a dry particulate filter when you change your other filters.

How to Clean a Dry Particulate Filter

There are a couple of ways you can clean a dry particulate filter.

You can clean it by hand gently between the filter ridges and clear out the debris. You can also take compressed air to force out the debris.

How to Get the Most Out of Your Air Compressor Filter

There are many types of air compressor filters, and it’s important to keep them all properly maintained to ensure the best performance out of your air compressor.

If you have any additional questions, don’t hesitate to contact our customer service team! They’ll be happy to help!

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

11 Tips to Make an Air Compressor Quiet

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tips to make an air compressor quiet.

Air compressors are phenomenal machines. They can power pneumatic tools, inflate tires, spray paint, and perform several other useful tasks.

But there’s almost nothing more annoying than a noisy compressor.

A lot is going on; between the air intake, compressing, and expelling of air, you’ll hear some noise.

A silent air compressor doesn’t exist, but it also shouldn’t be ear-splittingly loud. So a low-noise air compressor is feasible.

When the noise level of your compressor becomes an issue for your family, neighbors, or yourself, you’ve got a problem on your hands. There are a few reasons your compressor may be making more noise than usual, ranging from an easy fix to a serious issue.

Here at Air Power Equipment Co., we’ve broken down some tips and solutions for a noisy air compressor. If you have any questions or are interested in looking at our selection of air compressors, feel free to look around the rest of our site.

Can an air compressor be quiet?

Yes, depending on your definition of quiet. Could you sleep next one? Well, probably not. But can you work comfortably in a room with a compressor while not wearing ear protection? Yes!

A quiet air compressor produces around 60 decibels of sound, well within the safe sound range for human ears.

Do quiet air compressors perform better than regular air compressors, or vice versa?

To a certain extent, a quiet air compressor should be just as high quality as a regular one.

Quiet air compressors operate off of electricity, helping keep them quiet. A regular air compressor is typically gas powered. The sound of combustion in the engine contributes to its louder sound.

But a quiet air compressor can only be so powerful. Industrial air compressors are almost exclusively gas-powered to match the size and power necessary for industrial jobs.

And with such power comes some noise.

But for most home projects or small-scale businesses, an electric-powered, quiet air compressor can perform well enough.quiet air compressor electric.

Can you make an air compressor quiet?

Yes! To get an air compressor quiet, you can do a few things. But first, we must understand the leading cause of noise in a compressor.

Vibration

Vibration is the leading cause of noise in a compressor. An air compressor vibrates quite a bit when it fills up with air. It could loosen parts or break them outright if it vibrates too much.

How to Reduce Noise for an Air Compressor

If you have a fixed air compressor, like one mounted to a wall in your garage or maybe on the floor, it’s likely secured by mounting bolts.

If they are loose, which can happen over time, the compressor will have more room to vibrate. Even if one bolt is loose, it will cause more vibration.

Tighten the bolts! You may have to do this now and then. Make it a part of your regular maintenance routine. Tightening bolts are great for noise reduction in your compressor.

If a bolt is screwed in unevenly, it won’t have a proper attachment to the stable ground.

If you notice a bolt is uneven, unscrew the uneven bolt all the way, then screw it back in correctly. Have someone or something hold the compressor in place while the bolt is out to ensure it doesn’t fall.

Attaching your air compressor to a wall is usually a good idea. But if the wall is thin and moves around easily, it won’t make a suitable mounting place for your compressor.

Consider where you have your compressor installed. You may have to move it if the surface isn’t stable enough. If it’s a fixed one, your compressor needs a tight, complete seal on whatever even, stable surface it’s attached to.

Rust weakens the structural integrity of the metal brackets. Rust can also spread to other parts of the compressor. Mounting brackets are easily replaceable, so replace them if they’re rusty before it spreads.

A crankshaft helps bring air into the compressor. Since it moves around in a circular motion, it is prone to vibrations.

A bent crankshaft puts the compressor off balance. An off-balance compressor vibrates more than usual. Remove the compressor’s encasement to see if the crankshaft is bent. If so, it needs replacing.

Rust often grinds up against metal, causing vibrations and the deterioration of parts. Unfortunately, if rust has reached your crankshaft, it will likely spread to other, more integral parts of the compressor. As a result, you may need an all-out replacement.

Belts, much like an engine belt in a car, are critical to the overall function of the compressor.

A tight belt can put too much tension on the internal parts of the compressor. If belt tightness is an issue, then the belt is too short. Simply swapping out for a longer belt will solve the problem.

Conversely, a loose belt allows the parts to move around too much – swap for a shorter belt to fix this problem. New compressors don’t usually have belt issues since they come straight from the factory.

Used compressors, where someone may have swapped with an off-fitting belt, are typically where belt issues come up.

An air hose delivers compressed air into pneumatic systems, often air tools. A new, properly functioning air hose will reduce noise while using air tools.

Air doesn’t come into your compressor without passing through a filter. But old filters can strain your compressor to force air through. This strain can add noise to an air compressor.

New filters will allow for the smooth passage of air into your compressor’s tank.

A soundproof or sound-resistant room can help prevent noise from leaking into other parts of your home and disturbing your family. In addition, some foam, insulation, and tight seals on doors and windows will go a long way to prevent noise leakage.

A sound blanket wraps around a compressor while allowing easy access to holes and parts necessary for work. It will absorb excess sound from a compressor without impeding your ability to use it.

Air Compressor Still Too Loud?air compressor quiet zone.

If you have any questions or are interested in how we can help you find solutions to make your compressor quieter, please give Air Power Equipment Co. a call or visit the rest of our website!

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

How Long Do Air Compressors Last?

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Title picture saying, "How Long Do Air Compressors Last?"

How Long Do Air Compressors Last? 

Have you ever wondered, how long do air compressors last? Air compressors are amazing machines. They can power pneumatic tools, fill tires, spray paint on cars, and much more. 

But when they start to break down, they can become quite the headache. Air compressors need maintenance, just like any other machine. 

However, if your compressor is taking more trips to the shop because of broken parts than regular, expected maintenance, you may need a new one

Here at Air Power Equipment Co., we’ve broken down the different things you need to know when it comes time to get a new compressor. As always, if you have any questions about air compressors, don’t hesitate to give us a call or visit the rest of our website. 

Cartoon Repair man in overalls with toolbox and hardhat.

Signs My Air Compressor Needs To Be Upgraded 

How much is an upcoming repair going to cost you? 

If a repair costs over 50% of what a new compressor would cost, you should consider replacement instead of focusing on repairs. 

What do your life-cycle costs look like?

The initial purchase price of your compressor will only amount to roughly 10% of the total money spent on a compressor during its lifetime. That includes repairs, energy usage, upgrades, and more. While a new compressor may cost more upfront, new compressors are more energy efficient than ever. You might save more money in the long run. 

How long do air compressors last? 

Most compressors have a lifespan of around 10 to 15 years. If your compressor falls within that range, consider a replacement. But if it’s running smoothly, keep it going! It should last a bit longer if you haven’t had it for ten years. However, if it’s giving you headaches with constant repairs, you might need to replace it early. 

Growing Your Equipment With Your Business 

Do you use an air compressor for business purposes? Consider that upgrading to a more powerful air compressor may be the step you need to take to grow your business. 

A larger compressor can reach higher pressures, hold more air, and weather wear and tear better. 

 

How To Increase The Lifespan Of My Air Compressor 

Check your oil levels regularly 

An air compressor uses oil to keep its part running smoothly, just like a car. And just like you would for your car, you should check your air compressor’s oil levels regularly! Never let your compressor reach low levels of oil. 

Replace the air filters 

An air compressor pulls in air from the outside. It has to filter debris, dust, and other particles from the air before it can pressurize it in the tank. That filter can get quite dirty over time. If it gets dirty enough, those unwanted particles may slip inside the compressor and cause damage. We recommend changing the filter weekly if you use an air compressor for work. 

Keep it Secured 

If you have a fixed air compressor, it will likely use bolts to fasten it. An air compressor vibrates a lot, which can loosen bolts over time. Before using your air compressor, take a moment to ensure you fasten it properly. Otherwise, excess vibrations might loosen parts within the compressor. 

Empty the Tank 

As an air compressor pulls air in, it will accumulate moisture in a receiver tank. If left in the tank, the water can rust your compressor. Make a routine of emptying the tank after every use. 

Close up picture of red air compressor.

What To Look For In A Compressor Upgrade 

Tank Size 

Tank size dictates many functions for an air compressor. Fill time, power, and duration all stem from tank size. Make sure a new compressor’s tank size meets your needs.

Energy Efficiency

Many new compressors are incredibly energy efficient. But not all of them are. Don’t go through the hassle of getting a new compressor that drains energy as much as your old one. That is what makes the new ones so great! 

Conclusion

Here at Air Power Equipment Co., we hope to have answered your questions about replacing an air compressor.

If you have any more questions, please give us a call, or feel free to visit the rest of our website!

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

4 Air Compressor Problems: A Complete Troubleshooting Guide

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Blog about 4 Air Compressor Problems: A Complete Troubleshooting Guide

Air compressors are fantastic, dynamic machines that can perform many useful functions. 

They can power air tools, pump up tires and other inflatables, power car painters, and much more. 

But, like any machine, they are prone to problems from wear and tear. 

Here at Air Power Equipment Company, we’ve identified BLANK common air compressor problems, what they mean, and how to give them a quick fix if possible. 

As always, don’t hesitate to visit our website or give us a call if you need additional assistance. And if you’re interested in air compressors, we’re the place to look for them! We offer a wide range of small, large, stationary, and portable compressors to meet your needs! 

Contents

Air Compressor Problems InspectionAir Intake Air Compressor Problems

An air compressor pulls in air and builds up air pressure from its air intake valve. But sometimes, air can push back out of the valve, preventing the compressor from building pressure. 

You can tell this happens if the compressor takes longer than usual to build pressure or you feel the air pushing out of the intake valve. 

This issue can be pretty serious. It can overwork the compressor, causing overheating and early-onset wear and tear. When this happens, you know you have air compressor problems.

When this problem happens, it means your intake valve is broken or nearly broken. 

The Solution 

Do a quick search for spare parts. You’ll save some money if you can find spare parts online. 

Then, remove the pump and replace the intake valve with your new parts. 

Make sure you seal the parts together well to prevent air leaks. If you suspect an air leak, put some soap around the suspected area. Bubbles will appear where leaks are. 

It’s quite a simple fix and doesn’t require breaking down the entire compressor, just a specific part of it. 

Power Switch Issues

This problem is an easy one to spot. If your air compressor isn’t turning on, you know there’s something wrong and you have air compressor problems. 

Of course, there can be other reasons your compressor isn’t starting. 

To rule out some other potential problem causers, ensure you’re plugged into an outlet that works and drain your compressor of air. 

Then, you need a multimeter check. First, unplug the compressor, and remove the panel where the power switch is. Next, plug the compressor into a reliable power source and use the multimeter probe to check if power reaches the switch (or if there isn’t a broken wire). 

Then, check if power reaches the motor side across the switch. If you aren’t receiving power, then your switch is broken. 

The Solution

Buy a replacement switch. They are relatively cheap and easy to find. In addition, many switches are compatible across multiple types of compressors. 

Excessive Oil Issues

There are four common reasons why your compressor is experiencing oil carryover issues. 

Oil issues can cause: 

  • Rapid heat buildup 
  • Oil droplets in the air 
  • Early damage to parts 

1. Separator Filter Malfunction 

Your compressor’s separator filter stops oil and air from combining in the compressor tank. Oil is necessary for lubrication and heat absorption. 

When the filter breaks or becomes too permeated with oil over time, leaks occur, and air and oil mix. 

The Solution

Replacing your separator filter is the best way to fix this problem. 

2. Low Oil Levels 

The oil absorbs heat in the compressor. But the less oil there is, the faster the oil heats up. 

The Solution

Make sure you have plenty of oil! Check regularly, especially before and after usage. 

3. Clogged Oil Return Line

An oil return line cycles oil back through the compressor. Sometimes, it can clog from dirt or other particles. 

A clogged oil return line prevents oil cycling. 

The air compressor problem’s Solution 

Visit an air compressor service store. They’ll clean the oil return line for you. 

4. Too Much Oil

Too little oil can be a problem, but too much oil can also be a problem. You need enough room for air and oil in your compressor. Too much oil prevents ample air from entering. 

Too little air intake results in oil carryover into the discharge pipe. Your compressor can’t reuse this oil, so you end up wasting oil. Refilling oil can get expensive, so don’t overfill! 

Air Compressor Problems VibrationVibration Problems 

An air compressor vibrates quite a bit when it fills up with air. It could loosen parts or break them outright if it vibrates too much. 

Some parts of an air compressor are designed to reduce vibration, but they are susceptible to damage. 

Here are some different reasons why your compressor may have vibration problems: 

1. Mounting Bolts

If you have a fixed air compressor, like one mounted to a wall in your garage or maybe on the floor, it’s likely secured by mounting bolts. 

Loose Mounting Bolts

If they are loose, which can happen over time, the compressor will have more room to vibrate. Even if one bolt is loose, it will cause more vibration. 

The Solution

Tighten the bolts! You may have to do this every now and then. Make it a part of your regular maintenance routine. 

Uneven Mounting Bolts

If a bolt was screwed in unevenly, then it won’t have a proper attachment to the stable ground. 

The Solution

If you notice a bolt is uneven, unscrew the uneven bolt all the way, then screw it back in correctly. Have someone or something hold the compressor in place while the bolt is out to ensure it doesn’t fall. 

Loose or Uneven Surface

Attaching your air compressor to a wall is usually a good idea. But if the wall is thin and moves around easily, it won’t make a suitable mounting place for your compressor. 

The Solution

Consider where you have your compressor installed. You may have to move it if the surface isn’t stable enough. If it’s a fixed one, your compressor needs a tight, complete seal on whatever even, stable surface it’s attached to. 

Rusty Mounting Brackets

Rust weakens the structural integrity of the metal brackets. Rust can also spread to other parts of the compressor. Mounting brackets are easily replaceable, so replace them if they’re rusty before it spreads. 

2. Crankshaft

A crankshaft helps bring air into the compressor. Since it moves around in a circular motion, it is prone to vibrations. 

A Bent Crankshaft

A bent crankshaft puts the compressor off balance. An off-balance compressor vibrates more than normal. Remove the compressor’s encasement to see if the crankshaft is bent. If so, it needs replacing. 

A Rusty Crankshaft

Rust often grinds up against metal, causing vibrations and the deterioration of parts. Unfortunately, if rust has reached your crankshaft, it will likely spread to other, more integral parts of the compressor. As a result, you may need an all-out replacement. 

3. Belts

Belts, much like an engine belt in a car, are critical to the overall function of the compressor. 

Tight Belt

A tight belt can put too much tension on the internal parts of the compressor. If belt tightness is an issue, then the belt is too short. Simply swapping out for a longer belt will solve the problem. 

Loose Belt

Conversely, a loose belt allows the parts to move around too much. Swap for a shorter belt to fix this problem. New compressors don’t usually have belt issues since they come straight from the factory. 

Used compressors, where someone may have swapped with an off-fitting belt, are typically where belt issues come up. 

In conclusion 

Here at Air Power Equipment Company, we hope to have given you clarity about some common issues with air compressors, what they mean, and how to fix them. If you have any questions or an issue we didn’t address, feel free to give us a call or visit our website!

 

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor problems call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

Tips For Buying A Used Air Compressor

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Image of compressor with overlaying text: tips for buying a use air compressor

An air compressor can be quite an investment. Of course, smaller ones are more affordable, but you sacrifice a lot of power and endurance with a smaller compressor.

But new, large compressors can cost upwards of ten thousand dollars. While a compressor is undoubtedly a valuable tool, that price point can be a bit too high for some.

Good news! Used air compressors are much more affordable than brand new ones and, if you buy right, will work just as well and last just as long. An air compressor, if used correctly, should last for a long time, which makes buying a used one worth it.

But similar to buying a used car, there are some essential things to look out for. 

Here at Air Power Equipment Company, we’ve identified some tips for buying a used air compressor and some things to look out for. As always, if you ever need help with an air compressor or are looking to purchase one, give our experts a call or visit our website!

Contents

A used air compressor on a pallet.

Air Power Electric Company’s Tips for Buying an Air Compressor

Do an overall check.

Before you buy, examine the air compressor in its entirety. Check if it works and if it builds pressure normally. Ask the previous owner how often they used it. If the owner has any manuals or paperwork that provides insight on the compressors manufacturing details, ask for that as well. 

Completing an overall check is crucial. Repairs on air compressors may cost more than the compressor itself.

Understand your needs.

Air compressors come in different sizes and capacities to satisfy different needs. 

If you want an air compressor to pump up bike tires and basketballs, opt for a small, perhaps portable compressor. If you need to power air tools or use a paint spray gun in an auto body shop, get one that’s large and maybe even attachable to a wall.

How do you want to power your compressor?

Air compressors are powered mainly by either gas, diesel, or electricity. Gas or diesel air compressors tend to be more mobile than eclectic-powered ones. Electric-powered ones need to be close to an outlet or power source, though an extension cord helps. 

Gas or diesel air compressors have more moving parts, which means more parts can break or become faulty. However, they are more powerful than their electric counterparts. Be mindful, though. Gas or diesel compressors need ample space for good ventilation.

Check for leaks. 

Check gas or diesel compressors for oil or fuel leaks. A leak of any fluid, big or small, can be highly hazardous.

Determine if you need a fixed compressor or a portable compressor.

Fixed compressors are typically attached to a wall. Use this kind if you plan to use your compressor very frequently. Make sure it is fixed in a place where hot air ventilates.

If your application for an air compressor requires you to move around, opt for a portable one. These compressors are lightweight. There are larger compressors that are movable, too, but they are much heavier and harder to move.

Determine what noise level you are comfortable with.

Air compressors make noise. This is unavoidable. But, some compressors make less noise than others. For example, oil lubricated compressors usually make less noise than other compressors. 

Oil lubricated compressors are more expensive, however. They are also heavier and require more maintenance than their oil-free air counterparts. But, oil lubricated compressors are longer-lasting. 

Do you want to go big or go small?

Big-tank compressors are better for high-pressure needs because they hold more air and expel air with more pressure.

Small-tank compressors are great for assembly lines and can expel high-pressure air if paired with a strong motor, but the tank’s air will deplete much faster. As a result, you will have to wait for the compressor to refill before using it again.

Check the oil.

If the used compressor you’re looking to buy runs on oil, check which oil the previous owner used. Does it match the quality standards set by the manual, or had the owner skimped and bought cheaper oil?

You should never use an oil below the manual’s standards.

TIPS FOR BUYING A USED AIR COMPRESSOR

  • Do an overall check
  • Understand your needs
  • Ask Yourself How do you want to power your compressor?
  • Check for leaks
  • Determine if you need a fixed compressor or portable compressor
  • Determine what noise level you are comfortable with
  • Do you want to go big or go small?
  • Check the oil

FAQ

Should I buy a used air compressor?

Yes! Compared to new air compressors, they are affordable and can work just as well and just as long as new ones if adequately taken care of. Use our tips above to help in your search.

How much compressed air do I need?

Air tools made for portable compressors need 0 to 5 cubic feet per minute at 70 to 90 psi. However, air tools for fixed compressors need more than ten cubic feet per minute and up to 120 psi.

Which compressor is best for a garage?

Air compressors that range from two gallons to twenty gallons should give you what you need.

 

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and parts in Oklahoma.  If you are looking for new, used, parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

Why is My Air Compressor Not Building Pressure?

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Why is My Air Compressor Not Building Pressure

If your air compressor is not building pressure, don’t panic! Below, we will talk about the different reasons why this could be happening. 

Air compressors are fantastic tools. You can use them in construction, manufacturing, agriculture, and home use. They can fill tires, power supply to an air tool, and much more.

A key component of air compressors is building pressure to force out air. Sometimes, air compressor pumps struggle to build pressure or can’t build pressure at all.

An air compressor not building pressure is a problem that makes the air compressor useless. Therefore, it would be best if you fixed an air compressor not building pressure as fast as possible to resume your work.

Here at Air Power Equipment Co, we’ve identified some reasons why an air compressor runs but doesn’t build pressure and how to fix an air compressor not building pressure safely.

 

Contents

 

Air Compressor not building pressure schulz 3025 2Broken Intake Valve

With a broken compressor intake valve, your air compressor will still draw air in, but most of it will blow back out from where it came. Your tank will reach a fraction of its capacity when this happens.

How to Fix a Broken Intake Valve

Take out the air intake port filter and feel if any air is blowing back out. If it is, then your intake valve plates are likely broken. 

Your best bet is to visit the compressor repair shop for a remedy. But, first, the compressor must be pieced apart to identify the issue.

Failure in the Pressure Pump Valve 

When the pressure pump valve fails, air will enter the tank on the compression stroke, immediately flowing out of the compressor as it tries to fill with more air. Air flows where there is the least resistance.

Cheaper air compressors have cheaper valves more prone to failure after usage. You can tell your compressor is having pump valve issues when it caps out at a specific pressure lower than it should, despite how long you run it.

How to Fix a Pressure Pump

Like a broken intake valve, the best solution may be to take it into a compressor repair shop. But, first, you must remove the compressor to identify the issue and diagnose a solution correctly.

Broken Compressor Gasket

Gaskets separate the flow of pressurized air and intake air. They break down over time. A broken gasket leads to your compressor not reaching max pressure. 

How to Fix It a Broken Compressor Gasket

The issues caused by a broken compressor gasket are similar to those caused by broken intake valves and failing pressure compressor pump valves. 

Therefore, you may be experiencing a combination of these failures when experiencing air compressor issues. If you have to take apart your compressor to locate the source of the problem, it’s worth replacing all of these parts at the same time if possible.

Failure of the Compressor Piston Seal

A piston seal contains a filter that prevents dust parcels from entering the air compressor. It also has rings that are seals that stop oil from the oil fill tube from dripping into the compressor. 

Old rings can leak air pressure, preventing your compressor from reaching max pressure. 

How to Fix Compressor Piston Seal

Regular maintenance is the best way to prevent this from happening. However, if it goes too long without fixing, metal can grind against metal, and oil can leak into your compressor tank. 

Swap out old rings with new ones at a compressor repair shop, and you’ll be ready to go. Since this repair doesn’t require a complete disassembling of the compressor (that is, if the oil hasn’t leaked into the tank or if the metal hasn’t come in contact with other metal), you should be able to do this repair yourself if you have enough experience. 

However, Air Power Equipment Co recommends visiting a compressor repair shop to get the best results.

Broken Check Valve

A check valve stops compressed air from flowing back into the pump. If your tank reaches high pressure with a broken check valve, it might automatically shut off. 

The valve pressure switch should cut out pressure when max pressure is reached while running. However, it should not be releasing air if max pressure is not reached.

How to Fix a Broken Check Valve

If air leaks out of the unloader valve when the compressor is turned off, you have a faulty check valve. With an hour of labor and an ordered part, you can repair this type of issue by yourself if you have experience.

Air compressor pressure pumpsWays to Regularly Maintain your Compressor to Prevent these Issues

  1. Check Your Filters

    Keep your filters clean. Inspect for debris and dust buildup. Replace filters as recommended or as you see necessary.

  2. Do A Pump Test

    This will show you how long your compressor takes to reach maximum pressure. First, empty your tank and measure how long it takes to reach the needed PSI. Different compressors have different maximum pressures, so refer to your owner’s manual to know what yours is.

  3. Examine Belts

    Some compressors have a belt drive, much like a car. An old belt could be the reason why you have low pressure. However, an old or damaged belt could also make noise, adding to the already loud sounds produced by an air compressor.

In conclusion

As we laid out, there are many ways that your air compressor can break or fail, leading to low air pressure. 

The good thing is many of these issues are related or happen concurrently. This means a single visit to a repair shop can solve the problem and reduce the likelihood of it happening again in the immediate future.

And you can solve some issues at home with the right tools and expertise.

If you need an air compressor repair or need advice on fixing it yourself, call Air Power Equipment Co today. We have a team of experienced professionals who will be happy to help you.

 

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

The Best Air Compressor for Your Home Garage in Oklahoma

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Blog for air compressors for your home garage.

 

When looking for the best air compressor for your home garage in Oklahoma, it is important to understand what you are investing in. You can use air compressors for all kinds of things, and they also power many tools you can use in your household.

An air compressor is a pneumatic device that increases air pressure by decreasing the volume of the space. It increases pressure on air and then pumps it from a tank into a tube. But air compressors come in many different shapes and sizes. Some are as large as a storage shed, while others fit in a briefcase. Of course, the smaller the air compressor, the less power. But each serves a unique function, and some situations may be better suited for a smaller one. However, your home is a different story. An air compressor for your home can be an incredibly valuable and versatile tool to help you perform many different tasks and jobs when it comes to home air compressors; some a simply better than others.

Here at Air Power Equipment Co., we have found answers to some of your most pressing questions about which air compressor you need for your home or if you even need one at all.

Contents

 

What Can I do With Air Compressor?

You can use an air compressor in many ways for your home. The most common use is to inflate tires. You can use an air compressor to inflate car tires, bike tires, or even balloons and inflatables.You can also use it to run a power washer. So instead of spending upwards of $500 for a power washing job, you will be able to do it yourself. The air compressor uses pressurized air to pump water.

Additionally, an air compressor can power tools like drills, sanders, or nail guns for DIY projects or home construction. Typical power tools are electrically powered and come with their own motor. These tools are usually more expensive than their airpower tool counterparts, which leave out a motor in exchange for an air compressor connection.

5 Uses for Air Compressors

  • Inflating
  • Spray Painting
  • Power Washing
  • Powering Pneumatic tools
  • Cleaning

Why do You Need an Air Compressor at Home?

Based on the functions mentioned above, the answer to this seems straightforward. It would be best to have an air compressor for your home because it makes life easier.

You’ll be able to do many things yourself and with fewer tools to do so. In addition, since an air compressor is so versatile, it can be used in place of many different things. This gives you more space in your home and saves you money from buying excess tools.

Where Should I put my Home Air Compressor?

Your garage is a great place to put your home’s air compressor. The best uses for an air compressor (pumping tires, using power tools, and running a power washer) mainly occur in the garage. However, if you have a portable air compressor with wheels, you can take it with you whenever and wherever you need it. It is worth noting that it is important to think about where you use the compressor. Depending on the power supply tyipe you will need to be in a well ventilated area. Regardless, you’d probably want to keep it in the garage when it’s not in use.

Different sized air compressorsWhat Size Air Compressor Should I Buy?

Air Power Equipment OKC recommends a larger air compressor for your home than you would think. More times than not a larger air compressor will require less mantintnace and save you money in the long run. Most smaller compressors can be efficient but not without the sacrifice of having an engine with a high turnover speed which will decrease the life of your compressor. Larger Air compressors for your home garage A larger tank is suited for projects that require constant airflow. Additionally, a larger tank holds more air and puts air out at a higher pressure. You’ll have to stop working every few minutes or so to let a smaller air compressor refill with air. When it comes to compressors for your home, tank size is one of the most crucial factors. You likely won’t need anything heavy-duty or industrial-grade, but a compressor with a ten-gallon tank is a solid choice.

Should I Consider a Mini-Compressor over an Air Compressor for Home Garage?

Sure! Mini compressors are great for small jobs or when you need air for a short amount of time. We’d recommend having a mini compressor in addition to a larger one. A large compressor can do everything a mini can, but a mini can’t do everything a large compressor can.

Are Portable Air Compressors Worth it?

These are also great options! Portable compressors can vary, with some being large and on wheels, while others are small and can fit in a backpack. A small, portable air compressor is excellent to have in the back of your car in case of unexpected low tire pressure. A larger one on wheels is great for taking to job sites or if an at-home project takes place outside of a garage’s range.

How are air compressors powered?

There are two common ways that air compressors are powered. One is gasoline or diesel, and the other is electricity. Fuel-powered compressors are more powerful and can work when electricity is out.

However, fuel-powered compressors are heavy, more costly to keep running, and loud. On the other hand, an electric-powered compressor is less powerful and can only work if the electricity is on. However, they are cheaper to keep on and much quieter than gas-powered and are significantly lighter.

How much do Air Compressors Cost?

Air compressors have a wide range of prices. Some are under a thousand dollars while others are upwards of $40,000. For home usage, an air compressor gets excellent value from operating power tools. Air-powered tools are more powerful and use fewer parts, so typically they last longer. This means that, for serious home projects, air tools will help you get the job done faster, and they will last longer, saving you money from potential replacements.

When purchasing an air compressor, it is essential to remember lifespan. If you make an initial investment in high quality, then it will save you money in many ways in the future.

So, which is the best air compressor for your home garage in Oklahoma?

The best air compressor for home garage depends on several critical factors, including:

  • What do you plan to use it for
  • What available space do you have in your home garage
  • Is noise an issue?
  • Do you have reliable access to electricity?
  • What’s your price range?

The Best Air Compressors for your Home Garage

5. Champion VRV5-8 RV Series, 5HP Two-Stage 80 Gallon Vertical Reciprocating Air Compressor Unit

Overview: Delivers industrial-rated dependability at an affordable price with maximum installation versatility. 

Features: Champion VRV5-8 RV Series, 5HP Two-Stage 80 Gallon Vertical Reciprocating Air Compressor Unit

    •  Durable cast-iron construction 
    •  Industrial-grade filter 
    •  Silencer 
    •  Motor starter included 
    •  Automatic start/stop operation Specs: 
    •  Weight: 570 lbs. 
    •  2-year limited warranty 
    •  16.5 CFM at 175 psi 
    •  L: 35.3” – W: 30.9” – H: 74.8” 

Price: $2,776 

4. Champion VR5-8 5HP Two-Stage 80 Gallon Vertical Air Compressor Unit

Overview: Delivers high performance, long life, and tremendous value. It can withstand years of personal and industrial use. 

Features: Champion VR5-8 5HP Two-Stage 80 Gallon Vertical Air Compressor Unit

  •  Disc valves 
  •  Motor starter included 
  •  Gasket-less design 
  •  Intercoolers 
  •  Loadless starting 
  • Specs: 
  •  Weight: 530 lbs. 
  •  3-year limited warranty 
  •  17.3 CFM at 175 psi 
  •  L:33”-W:265/8”-H:76” 

Price: $3,218 

3. Champion L18RS Variable Speed Rotary Screw Compressor 

Overview: A world-class small compressor with an integrated aired design that eliminates unnecessary piping while reducing opportunities for leaks. 

  • Features: Champion L18RS Variable Speed Rotary Screw Compressor
  •  TEFC main motors 
  •  Allen Bradley inverter drives 
  •  Pilot microprocessor controllers 
  •  Quiet enclosures 

Compact design Specs: 

  •  Weight: 840 lbs. 
  •  7 to 14-day lead time 
  •  107.8 CFM at 110 psi 
  •  L:31”-W:28”-H:47” 

Price: Contact us for pricing information. 

2. Champion VRV7-8 RV Series 7.5HP Two-Stage 80 Gallon Vertical Air Compressor Unit  

Overview: Delivers industrial-rated dependability at an affordable price with maximum installation versatility. 

Features: Champion VRV7-8 RV Series 7.5HP Two-Stage 80 Gallon Vertical Air Compressor Unit

  •  Durable cast-iron construction 
  •  Industrial-grade filter 
  •  Silencer 
  •  Motor starter included 
  •  Automatic start/stop operation Specs: 
  •  Weight: 710 lbs. 
  •  2-year limited warranty 
  •  24 CFM at 175 psi 
  •  L: 40.8” – W: 31.6” H: 74.8” 

Price: $3,205 

1. Champion VR5-6, 5HP Two-Stage 60-Gallon Vertical Air Compressor Unit  

Overview: Delivers high performance, long life, and tremendous value. It can withstand years of personal and industrial use. 

Features: Champion VR5-6, 5HP Two-Stage 60-Gallon Vertical Air Compressor Unit

  •  Disc valves 
  •  Motor starter included 
  •  Gasket-less design 
  •  Intercoolers 
  •  Loadless starting 
  • Specs: 
  •  Weight: 525 lbs. 
  •  3-year limited warranty 
  •  17.3 CFM at 175 psi 
  •  L: 35.3” – W: 32.5” – H: 77.4” 

Price: $3,046 

 

The pros at Air Power Equipment Co. Are happy to help you answer these questions. Then, we’ll work with you to determine which air compressor we offer is best for your situation. We offer dozens of air compressors of all kinds, including electric-powered, gas-powered, small, larger, and more.

Give us a call and schedule a free estimate today.

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor, and many more. Call us at (405) 445-1216 we have what you need, and at the best prices, you will find.

What is the best Industrial Air compressor in 2022?

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What is the best Industrial Air compressor in 2022 blog.

An Industrial Air compressor is one of the most important things you have to consider in any industry you are working in. For example, air compressors suck in air, decrease its volume, and give it high pressure. The compressed air then moves to a storage tank or is released for different applications like providing air-fueled power to tools like cleaning systems and machinery. 

 

Contents

 

What Are The Types Of Air Compressors Used In Industry?

Industrial air compressors are essential equipment in construction, mining, agriculture, and manufacturing. When buying an air compressor, you have to ensure that it is energy efficient, high quality, and has high pressure. 

Different brands in the market sell different types of industrial air compressors. However, the main categories of air compressors you can choose from are:

Rotary screwThis is an image of the inside of a rotary compressor

These are the most common types of air compressors in the market. They generate energy using two internal rotors that rotate in opposite directions. As a result, the air gets trapped between the two rotors, building up pressure within the air compressor’s housing. 

In most designs of these air compressors, the rotors operate in an oil bath. That helps reduce wear and tear and also ensures a good seal. 

You can choose a single-stage or two-stage air compressor. The single-stage rotary air compressors have one set of rotors in one stator housing. The two-stage air compressor has two sets of coordinated rotors in either a standard stator housing or separate stator housings. 

These are some of the most accessible air compressors to maintain because they come with an internal cooling system. The cooling system makes it perfect for continuous use. 

Rotary screw air compressors produce the most airflow per horsepower compared to other air compressors. However, they come in different power ranges, from 5-350 horsepower. Smaller air compressors are usually belt-driven, while the bigger and more powerful ones are direct-driven. 

Rotary screw air compressors can run at 100% duty cycle, and they operate quieter than other types of air compressors. You can either lubricate these air compressors with oil or have them running oil-free. 

Pros

  • Require low maintenance
  • Operate quietly
  • Have a high airflow
  • You can operate them continuously
  • Low initial cost
  • They are compact and lightweight
  • High volumetric efficiency

Cons

  • Not flexible in terms of compression ratio and capacity
  • Low discharge pressure per stage

ReciprocatingThis is an image of a Reciprocating Air compressor.

These types of air compressors operate through a piston found inside a cylinder. The piston is the one that compresses and displaces air, building pressure within the housing. As the piston moves down, it sucks in air, prompting the intake valve to close. 

As the piston moves back up, it compresses the air and builds pressure. Because of that, the air released by this type of air compressor has pulses in the pressure, which could result in variable speed and performance issues. 

To help deal with that problem, the air produced by this type of air compressor is distributed from a reservoir. Unlike rotary screw air compressors, these are compressors designed to work in smaller sites, and they are not meant to work continuously. 

They have more moving parts than rotary crew air compressors, and all these parts are oil lubricated for better movement. This means that reciprocating air compressors need more maintenance and are louder than rotary screw air compressors. 

Reciprocating compressors come in single-stage or multi-stage air compressors, determining the pressure you will get. If you want more significant power, the multi-stage air compressors are better than the single-phase models. 

They are perfect for intense projects like auto assembly. They can produce up to 30 horsepower. On the other hand, single-stage compressors are perfect for small projects like metalworking and woodworking. 

Pros

  • You can choose either an oil-lubricated or oil-free variety
  • Produces high pressure
  • More energy efficient

Cons

  • Only perfect for small projects
  • They do not run continuously
  • They cannot self-regulate capacity against provided output pressure
  • High operation noise and vibration
  • They require more maintenance

Axial

Axial air compressors have a similar design to jet engines. They draw in the air using fan blades, after which successive blade rings compress it. This design makes them produce high amounts of compressed air, but it is only suitable for high-volume industrial applications. 

They are more significant than most other industrial air compressors and more expensive, so they are hardly used in construction projects. 

Pros

  • Have high-speed capability and efficiency

Cons

  • High initial and running cost
  • It has a narrow application range
  • Its components are more delicate than other types of air compressors

CentrifugalThis is a picture of the fan component in a Centrifugal Air compressor

These air compressors use a ring of rotating fan blades to suck in air and funnel it through the unit at 90 degrees. The air is compressed as it leaves the housing around the blades. 

The design of these air compressors makes them produce more compressed air in a small space, making them perfect for high-volume industrial applications like steel manufacturing. These compressors can reach up to 1,000 horsepower. 

However, they cannot handle fluctuating air demands. They are also more expensive and require more maintenance than other air compressors. 

Pros

  • Suitable for producing continuous compressed air
  • Generates high-pressure ratio
  • High flow rate

Cons

How Do I Know What Size Industrial Air Compressor To Buy?This is an infographic about the pros and cons of the best industrial air compressors of 2022.

Choosing the wrong sized compressor could lead to operational issues and power waste. You need to ensure that your compressor is the right size, and you also need to consider the tank size to store the right amount of air. Some of the things you need to consider to know the perfect air compressor size you need include: 

  • What you need the air for.
  • The amount of pressure you need.
  • Your duty cycle means the amount of time your compressor needs to give consistent high pressure and airflow.

How To Care For My Industrial Air Compressor

Taking good care of your compressor ensures that you always have the proper pressure and last long. Some of the things to do to care for your air compressor properly include: 

  • Tighten the bolts and nuts
  • Clean intake valves
  • Change the air filter often
  • Inspect the hoses regularly
  • Drain condensate from the compressor tanks
  • Clean the fuel tank
  • Change the air/oil separator
  • Change the oil often

Where Can I Buy An Industrial Air Compressor?

Where you choose to buy your compressor will determine the quality and performance of your air compressor. Air Power Equipment Co. is the best place to shop for high-quality industrial air compressors in Oklahoma. 

Different types and sizes of air compressors are designed to fit your industrial needs. Having been in the market for over four decades, you are guaranteed the best service and products. You also get a warranty for all the products you purchase. For Air Compressor Safety comply with OSHA regulations.

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

Why Does my Air Compressor Need an Air Dryer? 

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This is the featured image for the article Why Does my Air Compressor Need an Air Dryer? 

Air compressors are helpful machines that power tools and appliances around the business and home. When regularly using an air compressor, an air dryer can help remove the water constantly being created by the compressed air. Utilizing a thorough drying system like an air dryer can prolong the life of the air compressor and minimize future costs. Learn more about air dryers and why they’re necessary for every air compressor. 

How do I choose an air dryer for my air compressor?

The best air dryer option depends on the use of the air compressor. When looking for a compressed air dryer, make sure to take note of the maximum amount of pressure and capacity or liters per second of air. Cost is also important in yearly energy needs and hidden costs that you may not realize at the time of purchase. 

It’s important not to compromise when determining the best tool for the job. Have an understanding of how the air dryer regenerates and the increased costs associated with that process. An air dryer will keep an air compressor safely functioning without rust or damage. Any costs cut by purchasing a cheaper air dryer can double or triple when replacing the whole compressor. 

What are the different types of air dryers?

The three most common air dryers are refrigerated, desiccant, and deliquescent.This image is of a refrigerated air dryer for a compressor

A refrigerated air dryer can be used in compressors that do not require special requirements like a lower dew point. Refrigerated air dryers are the standard option for most air compressors. They are easy to install without much worry for consistent maintenance. This type of dryer will take in warm, wet air and use refrigerant and an evaporator to cool it down to three degrees Celsius. This average dew point works for most compressors. The water condenses, then is removed from the compressor before the air is reheated back to room temperature and can be used for tools. 

Refrigerated compressed air dryers can be either cycling or non-cycling. 

  • A cycling air dryer will fluctuate the cooling capacity based on on-air usage, making it the most energy-efficient version.
  • The non-cycling type doesn’t fluctuate power and is the most common due to its reliability and minimal maintenance requirements. This is an infographic about the 3 most common air dryers for an air compressor.

A desiccant compressed air dryer uses a unique material to collect water. This water is dried out in the regeneration process so the compressor can reuse the material. This dryer uses desiccant, often inactivated alumina or silica gel, to collect water from the air. Two desiccant towers are used, while one constantly collects moisture, and the other dries out.

The regenerative process allows the desiccant to dry out the tower, not being utilized through dried compressed air or hot air. The hot air method will use a heater to pull air from the room and blow it over the desiccant. Suppose the dryer uses dried compressed air to dry the desiccant. In that case, less air is used by the compressor and, by extension, any tools or devices. Special dryers also use rotating drums to better utilize the air compressor’s heat for drying the desiccant. 

The desiccant compressed air dryer can have several hidden costs in the regeneration process. First, the pressure drop and the actual desiccant will need replacement after it wears down. 

A deliquescent compressed air dryer is the perfect option for significant drying needs. This dryer uses salt tablets inside a pressurized vessel that absorb water from the air. A brine solution forms as the moisture separates from the compressed air. Deliquescent air dryers don’t use electricity or moving parts and have low maintenance needs. They’re best in colder climates to remove water from pipes that may freeze. However, this type of dryer is not as efficient at suppressing or maintaining the dew point as the other two options. 

These air dryers can help remove moisture from an air compressor and keep it running safely.

Do I need an air dryer?

Every air compressor needs an air dryer to keep the machine running smoothly and without issues. All compressors create water that can be drained but remain an aerosol inside the machine. If this water is not separated, it can damage and corrode parts of the air compressor. To avoid further damage to tools and costly machinery, utilize an air dryer to remove the water you can’t easily spot.

Accumulated moisture can manifest in many ways in an air compressor. Pipes may begin to rust, water will come out of hoses, and air tools can begin to display water spots. Many compressor manufacturers specify that the machine needs frequent dry air to remove water and keep it running smoothly. It’s essential to purchase and install an air dryer before moisture accumulation negatively affects the compressor. 

How do you get the moisture out of your air compressor?

Businesses and homeowners have many options when removing from their air compressors. You can drain the tank to remove created liquid from the machine. A compressor can also use a piping system for air drying. The storage tank cooling method and absorption drying are also excellent choices. There are many physical ways to remove liquid and vapor from an air compressor before it starts to cause damages. 

An air dryer for an air compressor is one of the best options. Many require little maintenance and ensure water is removed constantly from the air. However, it’s essential to address the liquids accumulating in the machine and the aerosol or vapor that is not easily seen. Take the time to research the best air dryer options for specific environments and compressors. There are many options to ensure a compressor isn’t being corroded or damaged by excessive water in the machine. Visit our Air Power Equipment OKC website and help extend the life of your air compressor.

 

Air Power Equipment Company in Oklahoma City (OKC), is the leading source for new air compressor sales and used air compressor sales throughout the country. We specialize in rotary screw air compressor sales and reciprocal air compressor sales. Air Power Equipment Company is also the best source for air compressor service and air compressor parts in Oklahoma.  If you are looking for new air compressors, used air compressors, air compressor parts, or air compressor service call Air Power Equipment Company OKC. We are experts with all brands of air compressor equipment and we are a stocking distributor of air compressor brands like FS Curtis Air Compressors, Champion Air Compressors, Campbell Hausfeld Air Compressors, Kellogg Air Compressors, American Air Compressors, Quincy Compressor and many more. Call us at (405) 445-1216 – we have what you need, and at the best price you will find.

Champion Air Compressors and What You Need to Know Before Buying?

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5 Things to Know Before Buying a Champion Air Compressor

If you are in the market for a new air compressor, knowing what type of machine will best suit your needs is essential. Air compressors come in two types: single-stage and two-stage machines. Single-stage machines have higher pressure ratings, but they cannot produce a continuous airflow at low pressures. Two-stage models can do both jobs well – high pressure and low pressure pumping – but require more energy input than a single-stage unit.

 

 

Contents
  1. Is Champion A Good Air Compressor?
  2. Where Are Champion Air Compressors Made?
  3. What Size Air Compressor Do I Need?
  4. What’s Different About Champion Air Compressors?
  5. Can Champion Air Compressors Operate In Different Conditions?


champion air compressor buy online from APEC

1.) Is Champion A Good Air Compressor?

Champion compressors are best for people who need high pressure and low volume air. Champion single-stage machines produce up to 150 psi of pressure at a flow rate of 2.2 CFM (cubic feet per minute). Champion two-stage models produce up to 175 psi and 3.3 CFM at 40 psi. Champion has been in business making air compressors since the 1930s and is a major manufacturer of air compressors. Champion 2-stage models are Energy Star rated. Champion machines feature one-piece cast iron cylinders with forged steel crankshafts. Stainless steel valves and precision machined pistons improve durability while reducing noise levels. Champion two-stage units have a guaranteed automatic shut-off pressure switch that will not allow motor or pump damage. Champion also has an oil-free compressor pump for easy maintenance and a low voltage start-up to save energy costs. Champion is located in Cleveland, Ohio, and has over 10,000 service centers throughout the US.

2.) Where Are Champion Air Compressors Made?

Champion compressors get manufactured in the United States. Champion has been making air compressors since the 1930s, and all Champion machines consist of American parts at their manufacturing facility located in Cleveland, Ohio. Champion uses some of the highest quality materials available for their machines. Champion’s cast-iron cylinders, forged steel crankshafts, high-speed precision machined pistons, and babbitt bearings are just a few of Champion’s high-quality components. In addition, Champion’s 1-piece cast cylinder means that the piston will never come in contact with water or dirt while down in the cylinder, further increasing pump life. Champion compressor pumps have got tested to over 200,000 hours of use before needing to be replaced. Champion air compressors are available at distributors throughout the United States, and Champion can even offer worldwide shipping on select models.

3.) What Size Air Compressor Do I Need?

Champions are available in a wide range of capacities. Champion single-stage units start with 1/4 horsepower and go up to ¾ horsepower. Champion two-stage models go from ½ the size of a single-stage unit down to 5/8 horsepower. Champion can custom make machines for customers, although this is something Champion rarely has to do.

Champion machines come in several different tank sizes:

  • 5 gallons (18.9 liters)
  • 9 gallons (34.1 liters)
  • 15 gallons (56.8 liters)

These compressors are available with either oil-lubricated or oil-free pumps, depending on the needs of the customer and application requirements. Champion oil-free pumps are much easier to maintain and require virtually no maintenance. Champion machines also come with a full range of pressure switches and control valves to ensure that Champion customers get what they need out of their air compressor.

4.) What’s Different About Champion Air Compressors?

Champion compressors have many features that set them apart from other air compressor manufacturers. Champion pump pistons are high-speed precision machined to reduce noise levels, while Champion’s one-piece cast cylinder reduces downtime by eliminating the possibility of fluid leaks. Champion machine control valves and switches get provided separately to ensure that Champion customers are getting what they need. They are available with Champion’s oil-lubricated pump or Champion’s new line of low maintenance, low noise oil-free pumps. Champion machines are available in various sizes, from small single-stage units up to high-capacity two-stage models. Champion also offers worldwide shipping on Champion compressor models. Champion also has an extensive line of accessories available for these air compressors, including tanks, valves, foot panels, and more.

5.) Can Champion Air Compressors Operate In Different Conditions?

Champion machines have got designed for a wide range of applications. Champion single-stage units can be installed in an area as small as 16 square feet (1.5 square meters), while Champion’s larger two-stage models are still able to fit into an installation space as small as 24 square feet (2.3 square meters). Champion oil-free pumps do not require an oil supply. Champion’s precision-machined pistons reduce noise and vibrations so that one of our technicians can install these machines almost anywhere. We can also install Champion machines in places where dust or dirt is a problem, as Champion oil-free pumps create no mess. Champion manufactures their sheet metal parts for their tanks to ensure that Champion machines can handle even the most challenging conditions.

Conclusion

Buy a Champion Compressor from APEC. Champion compressors are some of the best air compressors in the world. Champion uses only the highest quality components to manufacture Champion’s cast cylinder assemblies. Champion’s new line of oil-free pumps does not require any oil supply, while Champion precision machined pistons reduce noise and vibrations. Champion air compressor tanks consist out of sheet metal, and these compressor tanks are available in a wide range of sizes. Champion also has an extensive line of accessories available for Champion compressors, including Champion’s sheet metal tanks, foot panels, control valves, pressure switches, and more. Champion provides worldwide shipping on Champion compressors as well.